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New Internal Combustion Engine Technology

Are the days numbered for the internal combustion engine?  With ever stricter emission standards becoming the norm and all the talk about electric vehicles being the current rave, you would have to be forgiven for thinking that the future for the internal combustion engine is looking rather bleak.  However, here are some findings that suggest that the internal combustion engine might just be around for quite some time yet.

Let’s start off with one of the world’s biggest automotive manufacturers: Toyota.  Toyota continues to employ their hugely effective hybrid technology in many of their current models.  Even the little Yaris has just recently had its own special hybrid motor become available to its line-up.  Toyota’s hybrid systems are so successful at being efficient and they are proven in everyday, real-world situations to be reliable.  You only have to look at the incredibly low fuel consumption figures of the latest Camry Sedans and RAV4 SUVs to get an insight into how effective Toyota hybrid engines are at lowering fuel consumption and reducing pollution levels in and around CBDs.

But there are also other areas of the internal combustion engine that haven’t been pushed quite to the boundaries of exploration and these are in the areas of compression ignition.  ‘Engineering Explained’ host Jason Fenske has recently talked about homogeneous charge compression ignition (HCCI) being a big gain area for the internal combustion engine, particularly for the engine’s burning efficiency.  The HCCI engine burns gasoline but uses compression ignition like a diesel engine rather than a spark plug.  So, in theory, gasoline/petrol HCCI technology provides huge efficiency gains like you find with some of the current diesel motors; however, the huge efficiency gains would be without the soot and high levels of nitrogen-oxide (NOx) emissions.  HCCI does require much finer controls in the area of fuel intake temperature, as well as the timing of ignition to get spot on.

Another vicinity that Fenske sees as being a big gain aera for internal combustion engine technology is the area of pre-mix charge compression ignition (PCCI).  What PCCI does is inject some of the fuel early to let it mix with air in the combustion chamber, before injecting more fuel later on in the combustion process.  This method of combustion provides more control over the engine’s ignition timing than HCCI, however it can also create pockets of unburned hydrocarbons.  The key here is to limit the unburned hydrocarbons but access the higher efficiency potential that PCCI offers.

Then there is reactivity-controlled compression ignition (RCCI), where Fenske suggests that this technology uses two fuels, where one fuel is a low-reactivity fuel (like gasoline) that is port injected, and a high-reactivity fuel (like diesel) that is direct injected.  “Reactivity” refers to a fuel’s tendency to ignite under compression.  RCCI is a method that leads to big gains in fuel efficiency, where Fenske says that some lab research has shown 60% gains in fuel efficiency.

Something else that is being worked on by researchers from Valencia’s Polytechnic University (UPV) is that of a new internal combustion engine that does not generate carbon dioxide and other harmful gases.  According to the engine’s designers, it is a “revolutionary” engine that meets the regulation on emissions planned for 2040 and also has excellent efficiency.  There master stroke is in using special ceramic membranes in the engine’s design, these membranes enable the selective separation of oxygen from the air to produce ‘oxycombustion’, where pure combustion gas is generated.  This pure combustion gas that is composed of water and CO2 can be captured inside the vehicle and stored, without having it expelled from the exhaust system.

Motoring big wigs, Toyota and Ferrari, still have an extensive long-term plan for using internal combustion technology into the future.  Hybrid technology is delivering impressive gains in fuel efficiency and emission reduction, particularly in built up, congested areas.

X Marks The Spot For Genesis

Genesis has unveiled a new concept car. A stylish, low set coupe, the Genesis X is an EV and GT (Gran Turismo)for the future. Launched in a hi-tech media joint presentation with Jason B. Bergh with the location being a private rooftop in Los Angeles, and a showing of a film that brought together the Californian car culture to meet the vision of Genesis and its sustainable ideals, Genesis X highlights a different take on concept cars.A key visual identification of the concept is the Genesis Two Lines element. Seen in the company’s current vehicles, the Two Lines is extended on the concept, both on the exterior and interior, and the charging devices built in.

Exterior design work sees the bonnet a one-piece “clamshell” unit, presenting a harmonious and uniform surface. The unbroken appearance allowed the designers to highlight the Two Lines idealism with both fenders having an unbroken sweep of lights strips from either side of the signature Genesis grille towards the door lines.

The grille’s structure has been reworked for a deeper three dimensional presence, and the interior sections have been painted the same Lençóis Blue as the concept’s exterior. The colour is said to evoke the hue seen in the lagoons of the Maranhenses National Park in Brazil, where a lake forms only during the rainy season. This sits above a classically styled air intake and thinner lines for the grille structure.

This brings to the Genesis X concept a sporting look yet functionality isn’t overlooked, with air to cool the electrics and batteries, channeling air through a aero-designed undertray for efficiency and increased drag reduction for better range.Jay Chang, the Global Head of the Genesis Brand, observed: “The car that we are unveiling today is a concept car that embodies the essential elements that Genesis pursues in its designs. Please take a moment to meet the future of Genesis design through this concept car, which embodies our brand’s progressive and audacious spirit.” SangYup Lee, the brand’s Global Design Chief, echoes that with: “The Genesis X Concept can be described as the ultimate vision of Athletic Elegance, the inherent design language of Genesis. The signature Two Lines theme and sustainable luxury will be blueprints for the futuristic designs and state-of-the-art technologies that Genesis seeks to adopt in its future models.”

In profile it’s a classic GT motif, with long bonnet and truncated rear, joined by a gentle parabolic curve that in a quarter view highlights the tapering cabin and rear wheel flares. The rear has a dual parabola oval that houses the Two Lines taillights. There is no visible bootline seen in the concept though. The rear window has a pair of metallised strips that visually counterbalance the front and look to be, on the left side, the port for the charging of the battery. There’s more aero and tech with the wing mirrors eschewing the traditional glass mirrors. Here, Genesis goes slimline and embeds digital cameras. Aero and sportiness are combined in the bespoke, yet simple, five spoke wheels. These will cool the brake calipers whilst minimising drag at speed.For the interior Genesis highlight their “green” aspirations with “upcycled” leather trim. These are made from leftover materials, rather than sourcing them from new. In a weave pattern, the material is used on sections of the steering wheel, the safety belts, and the airbag cover. Also, to differentiate between driver and passenger for the four seater coupe, the trim designers took the unusual route of using two different colours. The passenger’s trim is Ocean Wave Green Blue, the driver’s a Scotch Brown.There’s further differentiation with the driver’s seat separated from the passenger via a solid looking floating console with a wrap around binnacle enveloping the driver’s section. This houses the Free-Form display, which manages various functions such as clusters, navigation and HVAC (heating, ventilation, and air conditioning) systems, and the Crystal Sphere Electronic Shift Lever, which integrates driving mode settings. Again, the designers have woven in the Two Lines ideal, with the binnacle drawing the lines to the air vents and side window mouldings.To debut the Genesis X Concept to consumers around the globe, the brand opened its digital motor show website (digitalmotorshow.genesis.com) with the unveiling of the concept car, offering visitors various interactive experiences and 360-degree views of its interior and exterior.

At the time of writing, Genesis had not released details of the EV drive.

2021 Mitsubishi Outlander GSR PHEV: Private Fleet Car Review

Hybrid technology has fast become part of the automotive landscape. First seen in Toyota’s Prius, it hasn’t taken long to trickle down into mainstream passenger cars and SUVs. However, a new form of hybrid tech, the plug-in hybrid version, has taken more time. A front-runner for SUV PHEVs has been Mitsubishi with their Outlander.The Range: In 2021 they offer three; the ES, GSR, and Exceed. We spent a week with the sporting tuned (by Bilstein, no less) GSR Hybrid. It’s priced at $56,490 drive-away, and has a pair of electric motors for front and rear wheel drive simultaneously via a single ratio transmission. Main power is from the standard 2.4L petrol engine with 94kW and 199Nm. That’s on 91RON unleaded.The electric motors offer 60kW (front) and 70kW (rear), and are charged via one of two ports on the rear right quarter. The petrol tank is good for 45L and the economy is rated as 1.9L/100km on 91RON unleaded. Although Mitsubishi’s system constantly updates as you drive, in the Hybrid there are sub-menus to check charge rates, battery usage, and fuel over given times.

Our final figure would be somewhere around the 5.5L/100km mark if we read the graph correctly. That’s on our usual 70/30 urban to highway runs.The battery is rated at 12kWh and has an on-board charger rate of 3.7kW. using a standard home system it’s somewhere between 6.5 to 7 hours to “fill”. The plugs are Type 1 and CHAdeMO. Drive is engaged via a simple lever with an electronic Park function. There is also an adjustable Brake mode to recover more kinetic energy if possible. This works best on longer downhill runs.

At full charge, the PHEV offers up 55 to 55 kilometres as an estimated electric only range. For Australia, a range of 100 kilometres would be better. As an example, from the lower reaches of the Blue Mountains to Sydney is something between 70 to 80 kilometres…A charge gauge in the driver’s display shows how much is being harvested, as does a dial in the main touchscreen sub-menu. When running low, a button on the left side of the console next to the drive lever offers save or charge. This engages the petrol engine and makes it a generator for the batteries.Drive to each corner is via a single speed transmission, with drive modes such as Sport, Snow, Mud, plus battery save and charge modes. Stability on road comes from Mitsubishi’s much vaunted S-AWC (Super All Wheel Control) and Active Yaw Control. Sport lifts the overall performance and adds some serious extra squirt to the already rapid acceleration.

The GSR nameplate, once synonymous with the Lancer, adorns the powered tailgate. The current body shape is due for a hefty facelift (pictures at end) and release later in 2021 with a heavily reworked nose, and squared off rear with bumper lines lifted from the Pajero Sport.

As it stands there are the integrated eyebrow running lights in the headlights, wrapped in the chrome strips that boomerang forward then back towards the wheelarches. The current profile is largely uncharged for some years, with a sloped rear window line and broad spanning rear lights.The Drive: Bilstein provide the shock absorbers for the MacPherson strut and coil front, multi-link and stabiliser bar rear. 225/55/18 wheels and tyres from Toyo unpin the body. They offer decent grip, but even with the dual axle drive there was some minor slippage on damp roads.

We say damp as we drove it during the “rain bomb” that hit most of Australia’s southern eastern coast. When driven during the not-so-heavy patches, and on roads that had drained most of the surface water away, driving confidence was high. It was on corners and downhill runs when more circumspect driving was required.

What was noticeable was the fantastic tune of the suspension and the damping of the Bilsteins.Although the ride could be described as hard, given the GSR nomenclature, it was on the side of comfort with swift response smoothing out freeway dips and rises without feeling as if it jolted at each end of the travel. Smaller bumps jarred but again only for a moment as the Bilsteins disappeared those impacts rapidly.

Freeway driving had the rapid response telling the driver each square inch of road surface quality without any loss of comfort.

However, one one somewhat soggy and rutted gravel-style track, we heard uncharacteristic groans from the front strut tower caps. The suspension felt as if the stiffness of the setup was overwhelming the caps. As a result, speed had to be dropped to essentially a crawl in order to feel that travel was safe and not damaging the towers.

The Interior: Inside it’s water-resistant micro-suede cloth seat and leather bolsters. They’re as supportive as they come, and electrically powered for the driver. They’re heated up front too, unusual but welcomed for cloth pews and they’re quick to generate heat. There is only heating, though, and the switches are rocker for low or high.

The 8.0 inch touchscreen houses plenty of information and for the PHEV there are sub-menus aplenty to access information on how the hybrid system is working. There is also a punchy eight speaker audio system with DAB plus Bluetooth streaming and the smartphone apps. The interior however does show its age with no smartphone charge pad, an item sure to be included with the update…we hope.

Dashboard design for the Outlander is classic Mitsubishi; open and broad, well spaced for buttons, soft touch materials, and an organic flowing design. The steering feel feels on the large side compared to other marques however turn to turn lock is made easier in context. Head, leg and shoulder room for the five seater is huge with 1,030mm and 1,039mm head and leg up front.It’s a five seater due to the battery’s location and wiring for the charge port. Second row passengers have a pair of USB charge ports, and there is one plus a 12V up front. Cup and bottle holders number four apiece in total.

The powered tailgate is light and seems to prefer being opened by hand however the gentle push of the drop button does the trick in closing it. Folod the second row seats and 1,602L of capacity is available to you. There is also a 12V socket in the rear along with cup holders for seven seat non-hybrid Outlanders. Two underfloor nooks offer some small extra space and hold the charge cable and jack equipment.The Safety: Adaptive Cruise Control with sensor distance changing holds hands with the Forward Collision Mitigation system. This has pedestrian detection but not cyclist. This means the organic safety component needs to be scouting forward. Lane Departure and Blind Spot Warning systems are in place.

Lane Change Assist and Rear Cross Traffic Alert are also standard. Auto functions for high beam and wipers are standard, as is a rear view camera. Sensors front and rear are standard. Seven airbags include a driver’s kneebag.

The Rest: Warranty for the battery is eight years or 160,000km. Warranty details can be found here. Capped price servicing varies between the PHEV and non-hybrids. More on the 15,000k or 12 monthly service can be found here.

At The End Of The Drive. We have driven a few Outlander PHEVs over the last three to four years.

Our first run was in late 2017, and it was given a solid workout. Driven from the eastern fringes of the Blue Mountains to the central western town of Temora, a historic R.A.A.F base and now a museum, the Outlander PHEV showcased how these sorts of hybrid vehicles work nicely. It’s noticeable that in real terms only minor changes have been made since outside and in.

With a new Outlander on the way, buyers of the current model won’t be disappointed. As a range, it offers good pricing, good performance, and good value. Comfort in the GSR is high and the only niggles were the out of the ordinary complaints from the front end.

As a driver’s car, it meets that goal, and as a package for showcasing hybrid tech, it does an admirable job. Check out the 2021 Mitsubishi Outlander PHEV range here.

Vehicle courtesy of Mitsubishi Motors Australia.

Ammonia as a Fuel for Cars

Who would have thought that liquid ammonia might just be that untapped energy source the world needs.  All the flimflam around carbon emissions, EVs and hydrogen powered cars pales substantially when you start to grasp how ammonia could well become the biggest driving force for global transportation, given the right technology.  All it would take is more clean, green electricity via solar and wind energy and, hey presto, the ability to make more liquid ammonia becomes way easier, less costly and environmentally friendlier.  But let’s not stop there; let’s match that new ammonia production methodology with perfected ammonia combustion technology, and we have ourselves a green ammonia-fuelled vehicle.

Ammonia has been around for well over a hundred years and has many uses.  The current dated process of making ammonia isn’t green.  Combining nitrogen molecules that come from the air with hydrogen molecules that come from natural gas and coal creates huge amounts of greenhouse gases.  So to make ammonia the green way has taken scientists to perfect the art of taking hydrogen from water and separating it from oxygen atoms using electricity.

Australia is the place to be for producing liquid ammonia the green way.  There is so much practical solar energy available here in Australia for getting electricity from an array of solar panels which feed into the liquid ammonia production plant.  Wind energy can equally be harnessed and fed into the production plant.

When this clean electricity gets to the production plant, electro chemical cells use electricity and catalysts to make components of air and water into ammonia.  All of this process is clean and is performed without fossil fuels and the extreme heat that is required by older methods of ammonia production.

The older ammonia production plants are also costly to run and produce carbon dioxide emissions.  Australia could easily be a world leader in producing cleanly made liquid ammonia via solar and wind energy

Research for perfected ammonia combustion technology for vehicle engines is ongoing and could well be all we’re waiting for.  Ammonia (NH3) is made up of 3 hydrogen atoms bonded to a single nitrogen atom; it can serve as a low-carbon fuel, where the only emissions after ammonia combustion would be that of nitrogen and water.

An ammonia-fuelled vehicle would operate in much the same way as our conventional combustion motor designed for running on fossil fuels.  The liquid ammonia is burned with oxygen to create energy.  Unlike conventional gasoline vehicles, ammonia-powered vehicles would not emit CO2.  Here is a win-win scenario that it would seem necessary to mandate.

In a hydrogen-powered car, a hydrogen fuel cell powers the vehicles’ on board electric motor, only giving off heat and water vapour as a result.  Likewise, an ammonia fuel cell gives off heat, nitrogen and water vapour.

Researchers in spark-ignition systems are continuing to perfect ammonia combustion technology.  The main hurdle that needs to be overcome in an ammonia-fuelled combustion engine is that when ammonia is combusted, the combustion produces a flame with a relatively low propagation speed.  This low combustion rate of ammonia causes the combustion to be inconsistent under low engine load and/or high engine speed operating conditions.  Scientists are also investigating the possibility for ammonia to be used in fuel cells as a cheap, clean and powerful energy source for vehicles.  Researchers have succeeded in developing a new catalyst that burns ammonia (NH3) at a low temperature.

Australia could create solar- and wind-powered ammonia production plants which could then be the tap sources for liquid ammonia.  The Australian grown ammonia could be used locally to power large vehicle fleets as well as for exporting around the world for overseas use.  This is all very exciting stuff and will be something I’ll continue to follow as information and details become available.